The Silent Saboteur: Why Window Gaps Matter More Than Glass Thickness
“Most windows don’t fail because of the timber. They fail because of what’s between the glass.”
If you’re shopping for new windows — or upgrading heritage frames — odds are you’re comparing glass types, frame profiles, or maybe U-value ratings. What nearly no one tells you? The most critical part of your window’s performance isn’t visible at all.
It’s not the glass.
It’s not the timber.
It’s not the coating.
It’s the invisible gas trapped between the panes — and it’s the reason why your heating bill either drops or skyrockets after installation.
At Sash Windows London, we’ve inspected thousands of homes where beautiful new units were already underperforming. Why? Because they were filled with standard air or the wrong gas type for the glazing depth. In short, the customer paid for “double glazing” and got double disappointment.
A sealed glazing unit works like a thermal envelope — and what’s inside that envelope decides whether heat stays in or escapes like steam through a cracked teapot lid.
So before we talk coatings or cavity spacers or Low-E glass, we need to talk about the unsung hero (or silent saboteur) inside your sealed units:
Argon, Krypton, or Vacuum.
Because choosing the wrong gas doesn’t just sabotage performance — it puts your Part L compliance, acoustic comfort, and investment ROI at risk.
Let’s open the units and see what really matters.
Meet the Contenders: Argon, Krypton and Vacuum Unmasked
“Not all insulation is visible. Not all gases are created equal.”
Between every pane of a modern double- or triple-glazed window is a sealed cavity — a precisely engineered air gap. But what fills that space isn’t just… well, air.
It’s often one of three engineered thermal insulators, each with distinct properties, advantages, and limitations. They’re not interchangeable. And when matched incorrectly to the glazing depth or frame type, they don’t just underperform — they quietly waste your investment for years to come.
Here’s the lineup.
Argon — The Trusty Workhorse
Argon is the most common gas fill in modern double glazing — and for good reason. It’s:
- 6x denser than air
- Inert, non-toxic, moisture-resistant
- Affordable, abundant, and ideal for 16–20mm cavities
In most well-constructed double-glazed units, argon delivers a noticeable improvement in insulation, particularly for average homes or where budgets matter. But: argon’s performance begins to taper when glass gaps shrink — which is where higher-end or heritage systems need a smarter alternative.
Think of Argon as the dependable Ford Transit of the glazing world — it gets the job done, but don’t ask it to run with the Jaguars.
Krypton — The Quiet Overachiever
Krypton is denser, rarer, and far more insulative than argon — especially in narrow cavity glazing. It thrives where argon fails, especially in:
- Triple-glazed systems with reduced spacers
- Slimline units in conservation or listed buildings
- Acoustic-focused builds where noise reduction is key
With a lower thermal conductivity (0.009 W/m·K vs argon’s 0.016), krypton can achieve ultra-low U-values even in tight units, helping meet Passive House and Part L targets more easily. It’s more expensive — but not gratuitously so when you factor in the long-term energy savings.
Krypton is the performance saloon of gas fills — refined, quiet, built for precision, and made to pass.
Vacuum — The Elite Outlier
Now we enter the rarefied space. Vacuum glazing uses no gas at all — just a sealed vacuum between panes, eliminating conductive heat transfer entirely.
Vacuum units:
- Deliver U-values as low as 0.4 W/m²K
- Are ultra-slim, ideal for period properties
- Often cost 4–6x more than standard argon units
The payoff? Best-in-class performance in minimal space. That’s why architects and restoration specialists increasingly lean toward vacuum glazing when heritage aesthetics must meet 21st-century building standards.
Vacuum is the tailored Savile Row suit of the glazing world: flawless fit, elite performance, eye-watering precision — but not for everyone.
So… what fills your windows?
The answer isn’t just technical. It’s architectural, aesthetic, financial, and regulatory. And unless your glazing supplier understands the nuanced physics of cavity gases, you’re playing insulation roulette.
Thermal Performance Decoded: Who’s Actually Keeping the Cold Out?
“Windows don’t leak heat through the frame. They leak it through physics.”
Most homeowners assume the thickness of their window glass controls heat loss. And while glazing plays a role, it’s what’s trapped between the panes that decides whether your home feels like a sanctuary — or a sieve.
Thermal performance boils down to one principle:
Conductivity.
The lower the thermal conductivity of the gas between your panes, the better your window traps warmth and keeps cold out.
Let’s demystify it.
Thermal Conductivity: The Only Number That Matters
Measured in watts per metre-kelvin (W/m·K), thermal conductivity tells you how well a substance transfers heat. The lower the number, the better it insulates.
Here’s how our three contenders stack up:
Gas Fill | Thermal Conductivity | Relative Performance |
Air (baseline) | ~0.025 W/m·K | Poor (baseline) |
Argon | ~0.016 W/m·K | Standard Upgrade |
Krypton | ~0.009 W/m·K | High Performance |
Vacuum | ~0.002–0.004 W/m·K | Elite Efficiency |
Every decimal drop in conductivity results in exponential gains in real-world performance — especially over time and surface area.
But Conductivity Isn’t Everything… Cavity Width Matters Too
Gas fills work best at specific glazing gaps:
- Argon thrives in 16–20mm gaps (standard double glazing)
- Krypton excels in 8–12mm units (slimline triple glazing)
- Vacuum works in <6mm cavities where gases would underperform
If you mismatch the gas and cavity size, performance drops dramatically. This is where generic suppliers get it wrong. It’s also where Sash Windows London engineers forensically match the right gas to the right cavity, tailored to both design constraints and Part L obligations.
The U-Value Effect: What This Means for Your Heating Bills
Let’s translate conductivity into something you feel — or spend.
Every drop in U-value (the final performance score of the full unit) leads to:
- Lower heat loss
- Less strain on boilers or heat pumps
- Improved EPC scores
- Enhanced eligibility for Future Homes compliance
- Real-world savings of £200–£600 per year, depending on property size
Poorly matched gas fill = guaranteed long-term energy waste.
Properly matched gas = embedded savings you’ll never have to think about.
Bottom Line
The wrong glass type won’t sink your home’s efficiency — but the wrong gas fill can.
Argon is cost-efficient, but only when used correctly.
Krypton unlocks performance in tighter spaces.
Vacuum delivers passive-level results where nothing else fits.
Thermal excellence doesn’t happen by default — it happens by design.
And that’s where craft-first engineering meets science-backed performance.
Thickness vs Intelligence: Matching Gas to Glazing Systems
“It’s not how thick your glass is. It’s how smart your system is.”
A common myth in window performance is that more glass equals more insulation. Triple glazing? Always better, right? Not exactly.
The truth is, gas fills are highly sensitive to cavity size, and blindly specifying triple glazing without matching it to the correct gas (or frame system) often leads to diminishing returns — and in some cases, worse outcomes.
This is where engineering meets architecture. And where Sash Windows London quietly distinguishes itself: not by stacking more layers, but by speccing the right performance for the right profile.
How Gas Interacts with Cavity Depth
Each gas performs optimally within a very narrow glazing gap range:
Gas Type | Ideal Gap Width | Common System Type |
Argon | 16–20mm | Standard double glazing (timber, PVCu, alu-clad) |
Krypton | 8–12mm | Slimline triple glazing, acoustic units |
Vacuum | <6mm | Heritage, sash windows, ultra-thin profiles |
Go too wide with krypton? You waste money and lose thermal benefit.
Go too narrow with argon? You lose insulation value entirely.
Force vacuum into frames not designed for a thermal break? You’ve just thrown away passive potential.
Gas fills don’t perform in isolation. They must be harmonised with glazing geometry, spacer thickness, and frame design.
System Match Examples: What Real-World Specs Look Like
Let’s get concrete. Imagine you’re:
- Upgrading timber sash windows in a conservation area →
➤ Slimline vacuum units are your best bet.
➤ Why? You retain the narrow sightlines, pass Part L, and don’t compromise heritage aesthetics. - Building a passive-level extension in West London →
➤ Triple-glazed krypton-filled timber alu-clad windows deliver the airtightness and thermal mass to comply with new builds under the Future Homes Standard. - Retrofitting standard double-glazed PVCu windows in a 1980s home →
➤ Argon-filled units offer reliable performance at low cost — but only if installed with high-performance warm edge spacers and proper seal integrity.
Each system needs its own logic — not guesswork.
Intelligent Spec = Long-Term Performance
The industry is full of glazing suppliers who default to generic Argon specs or over-engineered triple glazing “just to be safe.” But over-specifying krypton where it’s not needed, or under-speccing argon in slimline profiles, leaves performance (and cash) on the table.
Sash Windows London doesn’t guess. Every system we spec is engineered to match:
- Glazing depth
- Frame material
- Acoustic goals
- Regulatory pathway (Part L, Q, K)
- Historical or aesthetic restrictions
The difference between £300/year in heat loss and a thermally silent room isn’t more glass.
It’s smarter glass, smarter gas, and a system that speaks to its surroundings.
The Compliance Conversation: Part L, Future Homes, and the Passive Pressure
“Regulations don’t care how beautiful your windows look. Only how well they perform.”
In today’s building climate, glazing isn’t just a design decision — it’s a compliance risk. And for architects, developers, and even homeowners, getting your window spec wrong now can derail planning, delay projects, and land you in breach of regulation.
Enter: Part L. Future Homes Standard. Passive certification. EPC scoring.
All invisible forces — but each one depends heavily on the gas between your glazing.
What Is Part L — And Why Does It Matter?
Part L of the Building Regulations governs the conservation of fuel and power in buildings. In short, it defines how energy-efficient your windows must be.
Here’s the current threshold for new and replacement windows in England:
Building Type | Max U-Value Allowed (W/m²K) |
Existing Dwellings | 1.4 W/m²K |
New Builds | 1.2 W/m²K |
Future Homes Standard (2025+) | 0.8 W/m²K |
Now here’s where gas fills come in:
- Argon can meet the 1.4 and 1.2 limits in standard double glazing — but only if the unit is properly sealed and framed.
- Krypton makes it much easier to comply, especially in tighter or heritage units.
- Vacuum is often the only viable option when ultra-slim profiles need to meet future-facing standards.
In practice, Part L compliance is decided in the cavity. Not the frame. Not the glass. The gas.
Looking Ahead: Future Homes Standard and the Passive Benchmark
From 2025, the Future Homes Standard will tighten requirements across all new homes — pushing glazing performance to Passive House levels, whether homeowners ask for it or not.
That means U-values at or below 0.8 W/m²K, especially for high-glazing-ratio facades.
This is where off-the-shelf argon systems fail outright. The future belongs to:
- Krypton-filled triple glazing, engineered for compact cavities
- Vacuum units in heritage settings where the thickness must remain minimal
- Thermally broken frames, warm edge spacers, and sealant systems with zero tolerance for leakage
“Good enough” glazing is going extinct.
Future-ready window systems are no longer optional — they’re regulatory.
How Sash Windows London De-risks Your Build
Most window suppliers push standard argon systems and hope they squeak through.
We engineer Part L compliance backwards — from regulatory requirement to cavity detail.
Our approach:
- Start with U-value compliance targets
- Engineer optimal cavity width
- Match the correct gas fill for performance AND profile
- Seal, frame, and deliver testable outcomes
Whether you’re speccing a passive extension, retrofitting a period property, or navigating the grey area between conservation and compliance — we ensure you pass inspection on the first round.
And if you’re an architect trying to balance a stubborn client’s budget with building control pressure?
Let us translate regulation into design-ready options — without the guesswork.
Silence is Golden: Acoustic Gains Most Window Companies Ignore
“For many clients, comfort isn’t just about temperature. It’s about peace.”
As homes become more thermally sealed, another form of discomfort rises to the surface: sound. Traffic hum. Aircraft rumble. Rowdy nightlife. The neighbour’s dog.
You might not realise it, but the gas inside your glazing cavity can play a powerful — and often overlooked — role in whether your window acts as a barrier… or an amplifier.
The Physics of Quiet: How Gas Fills Reduce Noise
Sound travels through vibration. In glazing, that vibration passes through the glass panes, across the spacer, and through the cavity gas. The denser the gas, the more it resists that vibration — and the less noise gets through.
This is known as acoustic impedance — and it’s not uniform across gas fills:
Gas Type | Acoustic Performance | Notes |
Argon | Moderate 🔈 | Sufficient for general urban noise |
Krypton | High 🔇 | Excellent for low-frequency and impact noise |
Vacuum | Poor to moderate ❗ | Vacuum lacks mass; less effective acoustically |
Krypton’s extra density means it suppresses vibrations far more effectively than argon — especially low-frequency sounds like road traffic and bass tones.
Meanwhile, vacuum units have extremely low thermal conductivity but — somewhat counterintuitively — weaker soundproofing, due to the absence of mass in the cavity. That makes them perfect for heritage thermal performance, but less ideal for busy, noise-polluted zones unless acoustically laminated glass is also used.
Why This Matters in Real-World Homes
- Live on a main road in Camden? Argon may not be enough.
- Next to train tracks in Clapham? Krypton is your ally.
- Converting a listed townhouse in Islington? You’ll need Vacuum + acoustic lamination.
Soundproofing isn’t just about silence — it’s about sleep, stress, productivity, and resale value. And if you’re investing in high-performance glazing for warmth, you should expect comfort across all senses.
Sash Windows London: The Acoustic Strategists
We don’t treat noise as an afterthought. Instead, we:
- Conduct pre-spec assessments of ambient sound conditions
- Recommend gas fills + lamination stacks that match the acoustic profile of your location
- Design cavity widths and frame systems that maximise STC (Sound Transmission Class)
- Deliver a balance between Part L compliance and Part E sound insulation gains
A warmer window is nice.
A quiet one is transformational.
And when homeowners — particularly in London’s dense urban zones — tell us they want “peace and quiet”, we know exactly what to fill their units with.
So Which One’s Right for You? Personas + Use Cases That Actually Matter
“There’s no perfect gas. Only the perfect fit.”
By now you understand that the difference between argon, krypton, and vacuum isn’t just scientific — it’s strategic. But knowing how each performs is one thing.
Knowing which is right for your project, your property, or your lifestyle? That’s where the real value lies.
At Sash Windows London, we don’t believe in “default specs.” Instead, we map each gas to real-world personas, aligned with the emotional, environmental, and regulatory needs driving the decision.
Because windows don’t just serve buildings — they serve people.
Persona 1: Elliot – The Eco-Upgrader
Property: Mid-terrace Edwardian
Location: Dulwich
Pain Points: Energy bills, thermal comfort, sustainability
Use Case: Retrofit double-glazed sashes with enhanced U-values
Ideal Gas: Krypton
Why? Elliot wants to reduce heat loss while preserving the period character. The slimmer cavity krypton units offer elite insulation without over-thick glazing bars — keeping planning happy and his home toasty.
Persona 2: Helen – The Heritage Guardian
Property: Grade II-listed townhouse
Location: Islington
Pain Points: Planning restrictions, draughts, visual integrity
Use Case: Replace failing single-glazed sashes under strict heritage control
Ideal Gas: Vacuum
Why? Helen must maintain original sightlines, meaning ultra-slim glazing is non-negotiable. Vacuum units offer modern thermal gains in a <6mm profile, meeting Part L without visual compromise.
Persona 3: Dev – The Developer
Property: New-build apartments
Location: Hounslow
Pain Points: Part L compliance, cost efficiency, repeatable spec
Use Case: Value-engineered, compliant window systems across 12 units
Ideal Gas: Argon
Why? Dev needs a reliable, affordable spec that passes regulations and won’t delay builds. High-quality argon units with thermal spacers hit 1.2 U-values, satisfy building control, and keep margins healthy.
Persona 4: Alec – The Architect
Property: Custom passive-level home
Location: Richmond
Pain Points: Regulatory pressure, client expectations, aesthetics
Use Case: Passive House glazing with ultra-low U-values
Ideal Gas: Krypton or Vacuum (case-dependent)
Why? Alec must deliver a thermal spec that meets or beats 0.8 U-value while keeping the build visually minimal. Krypton triple glazing in thermally broken frames works well — but for ultra-slim, high-performance zones, vacuum units with laminated glass offer a premium edge.
How We Match You to the Right Gas Fill
We use a 3-point decision matrix:
- What are you trying to protect?
Warmth, silence, aesthetics, or compliance? - What constraints are you under?
Planning rules, glazing depths, budget, Part L obligations? - What’s the real-world gain?
Comfort? ROI? Long-term compliance? A stress-free install?
This is not a one-size-fits-all game. It’s a precision match.
And we build systems that reflect who you are, not just what you own.
The Most Important Decision You’ll Never See
“You’ll look at your windows every day. But you’ll feel what’s inside them every night.”
It won’t show up on the brochure.
It won’t feature on the showroom glass.
And most suppliers won’t even mention it unless you ask.
But the gas between your panes is the real performance engine of your windows — the unseen variable that determines whether your investment is quiet, compliant, warm, and future-ready… or just another shiny rectangle leaking money and heat.
At Sash Windows London, we believe the details matter. Not just because regulation demands it — but because comfort is cumulative. The right cavity gas doesn’t just tick a box — it:
- Cuts heating costs by hundreds per year
- Protects you from incoming Part L and Future Homes regulations
- Eliminates noise fatigue in dense urban areas
- Future-proofs your home’s value and EPC score
- Keeps planning officers, conservation bodies, and your own standards satisfied
And once it’s installed, it’s invisible — but permanent.
That’s why we never guess.
We engineer the right match — from gas, to glass, to frame, to finish — and we make sure your windows perform as beautifully as they look.
Ready to Find the Right Window System for Your Home?
Don’t let your glazing spec get phoned in.
Let’s make sure your home gets the performance it deserves — without guesswork, over-engineering, or last-minute regrets.
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“The most important spec in your windows isn’t what you see. It’s what we seal.”
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